4x4 Headlights

Moderator: The Midas Forum Staff

centredonkey
Posts: 60
Joined: Mon Nov 03, 2014 6:37 pm

4x4 Headlights

Post by centredonkey »

Like so many before, I have been struggling to find decent replacement headlights, all of the Fiat 126, Allegro Toledo, Capri, Jeep Cherokee options have dried up or are stupid prices....and are not future proof....

So whilst at my local Highland scrappy, where you can still wander around-all over-the heaps of cars and hack lumps out of them unhindered, I spied a Diahatsu Fourtrak with similar oval style headlights.

I chopped out all of the metalwork around the fittings and with the lamps paid £7...worth a punt!

Back at Midas HQ I removed the remaining fragments of the original lights....
Attachments
IMG_1008[1].JPG
IMG_1008[1].JPG (1.28 MiB) Viewed 17700 times
centredonkey
Posts: 60
Joined: Mon Nov 03, 2014 6:37 pm

Re: 4x4 Headlights

Post by centredonkey »

Here's a pic of the parts I took from the Diahatsu....x 2, obvs!!
Attachments
IMG_1009[1].JPG
IMG_1009[1].JPG (2.72 MiB) Viewed 17699 times
centredonkey
Posts: 60
Joined: Mon Nov 03, 2014 6:37 pm

Re: 4x4 Headlights

Post by centredonkey »

The lights are a tad bigger, so I ground off some of the screw on outer frame, on the short sides, and got them to fit the original aperture, once I had deleted the plastic back shell.

Then I made up a plate to fit around the curved lower edge of the lower aperture, marked up the 3 fixing holes, and the drilled small holes for the upper two, to take long self tapping screws

Where the bottom hole coincided with the curved plate, I drilled a bigger hole in the plate, and welded one of the captive nuts from the Diahatsu behind the hole.....
Attachments
IMG_1013[1].JPG
IMG_1013[1].JPG (946.45 KiB) Viewed 17699 times
centredonkey
Posts: 60
Joined: Mon Nov 03, 2014 6:37 pm

Re: 4x4 Headlights

Post by centredonkey »

Welded plate.......
Attachments
IMG_1012[1].JPG
IMG_1012[1].JPG (1.63 MiB) Viewed 17699 times
centredonkey
Posts: 60
Joined: Mon Nov 03, 2014 6:37 pm

Re: 4x4 Headlights

Post by centredonkey »

Then I cleaned up and painted everything, cut the tensioning springs down to approx 3/5 of their original length, and using one of the original long fixing screws to go into the captive nut and a couple of long self tapper stylee screws in the upper two holes, fitted the light...
Attachments
IMG_1020[1].JPG
IMG_1020[1].JPG (739.22 KiB) Viewed 17697 times
Light 1.jpg
Light 1.jpg (1.28 MiB) Viewed 17697 times
centredonkey
Posts: 60
Joined: Mon Nov 03, 2014 6:37 pm

Re: 4x4 Headlights

Post by centredonkey »

A quick grind out of the light shrouds and, hey presto, 4x4 headlights!!

Here's a link to similar lights on fleabay

https://www.ebay.co.uk/itm/Halogen-HEAD ... :rk:4:pf:0
Attachments
4x4 headlights.jpg
4x4 headlights.jpg (1.57 MiB) Viewed 17696 times
centredonkey
Posts: 60
Joined: Mon Nov 03, 2014 6:37 pm

Re: 4x4 Headlights

Post by centredonkey »

Oooops, upside down, but you get the idea......
centredonkey
Posts: 60
Joined: Mon Nov 03, 2014 6:37 pm

Re: 4x4 Headlights

Post by centredonkey »

Well it is if you open in a new tab....weird!!

I'll update once mot achieved re headlamp aim etc, looks ok on workshop wall!
Chris59
Posts: 34
Joined: Sun Apr 29, 2018 8:33 pm

Re: 4x4 Headlights

Post by Chris59 »

Hello guys,

For unknown reasons, Centredonkey' pictures are so big that I can't see them correctly :( .

Whilst crawling on the Net, I've found these LHD headlights https://www.oscaro.com/fr/search?q=optique&vid=27396 , do you think they will fit in a Mk2 ?

I would like to reuse the original "square ring" who hold the lights with 3 small screws, as I've found a brand new one in my shed (one was very rusty on my car).

Cheers !
User avatar
Stuart
Posts: 1730
Joined: Tue Dec 02, 2008 8:29 pm
Location: Derbyshire

Re: 4x4 Headlights

Post by Stuart »

Chris59 wrote: Whilst crawling on the Net, I've found these LHD headlights https://www.oscaro.com/fr/search?q=optique&vid=27396 , do you think they will fit in a Mk2 ?
I'd say yes they'll fit. https://www.oscaro.com/projecteur-princ ... ?vid=27396
Post Reply

Return to “Mk 2”